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The Fully Automatic Cosmetic Powder Pressing Machine is an automated industrial system engineered for the compacting and shaping of cosmetic powder products, including pressed powders, blushes, and ey...
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Fully Automatic Aluminum Pan Loading and Feeding Machine
The Fully Automatic Aluminum Pan Loading and Feeding Machine is an automated packaging containment and integration system engineered specifically for compact cosmetics, including pressed powders, blushes, and eyeshadows. The equipment features full-process automation, integrating an automatic material conveying unit and an automatic aluminum pan loading unit to execute directional alignment, sorting, and high-speed loading of bulk aluminum pans.
The mold infrastructure supports a maximum configuration of 49 cavities, operating at a production speed of 3 to 6 cycles per minute. The throughput capacity of a single unit replaces approximately 3 manual operators, while maintaining a structural yield rate of 99%. Designed with highly compatible interface logic, this machinery can seamlessly synchronize with downstream automatic powder filling/clearing units and automatic powder pressing equipment to establish a fully integrated production line.
Product Features & Core Advantages
·High-Density Mold Capacity: Supports a maximum of 49 cavities per mold, allowing simultaneous alignment for multi-cavity eyeshadow palettes or mass-produced powder compacts.
·High-Speed Labor Optimization: Achieves an operating speed of 3 to 6 cycles per minute, optimizing labor allocation by replacing approximately 3 manual sorting operators per shift.
·Precision Yield Control: The combination of mechanical gripping and sensor-based positioning minimizes pan misalignment, sustaining a total production yield rate of 99%.
·Line Integration Capability: Equipped with standardized signal interlocking interfaces, enabling direct physical and data synchronization with filling, clearing, and pressing machinery to form continuous assembly lines.
Core Components
The equipment consists of the following standardized modular components, synchronized via a central control system for precise operational sequencing:
·Vibratory Bowl Feeder Assembly: Responsible for the automated directional alignment and systematic sorting of bulk, disordered empty aluminum pans onto the feeding track.
·Automatic Aluminum Pan Loading Assembly: The core pneumatic and robotic gripping unit, executing the automated picking and precise placement of aligned aluminum pans into the mold cavities.
·Pre-Pressing Assembly: Performs micro-level leveling adjustments or pre-clamping once the aluminum pans are positioned, ensuring they remain locked and level before entering the filling phase.
·Main Frame Assembly: Constructed from an industrial-grade, high-rigidity structural frame that absorbs mechanical resonance and secures long-term geometric precision during high-frequency operations.
Application Scenarios
·Cosmetic Packaging Pre-Treatment: Tailored for the automated feeding, indexing, and sorting of metal aluminum pans (godets) used in face powders and eyeshadows.
·High-Volume Cosmetic OEM/ODM Facilities: Suited for manufacturing plants aiming to maximize automation rates and limit manual contact with packaging components to meet sanitary standards.
·Multi-Color Palette Assembly Lines: Functions as the high-frequency pan supply engine for multi-cavity eyeshadow and blush production lines prior to dosing and compacting.
Frequently Asked Questions (FAQs)
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Q: Pan Feeding Inversion or Jamming·Root Cause: Incorrect clearance tuning of the vibratory track or geometrical deformation of light-gauge aluminum pans.
·Solutions: Readjust the internal selection gates and track clearance of the vibratory bowl; inspect incoming material and reject deformed pans. -
Q: Robotic Gripper Mis-picking or Insufficient Vacuum Suction·Root Cause: Insufficient pneumatic pressure from the vacuum generator, clogged suction nozzles, or interlocking of nested aluminum pans.
·Solutions: Verify the primary air supply pressure, clean or replace the suction nozzles, and adjust the separation shims of the pan magazine. -
Q: Desynchronization with Downstream Pressing Machinery·Root Cause: PLC communication signal propagation delay between master/slave machines or powder accumulation on photoelectric tracking sensors.
·Solutions: Clean the optical surfaces of all photoelectric sensors along the track; recalibrate the stepping delay parameters via the control panel to restore synchronization.
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Q: How long will it take to receive a response after the inquiry?
We value every inquiry. We will reply within 12 hours after receiving the inquiry.
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Q: How long will it take for the device to respond and solve the problem?
After receiving the fault notification from Party A, we can provide a video response within 2 hours to troubleshoot the issue.
development: 2023- Future
Qimeida Manufacturing・
Expert in Automation
Shanghai Qimeida Machinery Technology Co., Ltd.established in August 2023, is a professional enterprise built on advanced technology, premium service, and people-oriented management. We boast a cutting-edge R&D team dedicated to the specialized development of cosmetic makeup equipment.
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