Cosmetic 50kg Wax Melting Tank with Variable Speed Stirrer

Cosmetic 50kg Wax Melting Tank with Variable Speed Stirrer

Shanghai Qimeida Machinery Technology Co., Ltd. designs and builds the Cosmetic 50kg Wax Melting Tank with Variable Speed Stirrer as a dedicated unit for melting, heat preservation, and uniform stirring of paste and wax-based materials in cosmetic production. As a Cosmetic 50kg Wax Melting Tank with Variable Speed Stirrer manufacturer, we supply this tank for pre-treatment of lipsticks, lip glosses, lip balms, creams, and gels, ensuring a stable material state before filling. The tank integrates heating and variable-speed stirring in a stainless steel structure, sized for small to medium batch lines and laboratory pilot runs.

Our engineering team configures each tank to match your specific material viscosity, melting point, and production workflow. The unit is built for easy movement between workstations and straightforward integration with downstream filling equipment.

Product Range and Positioning

This 50kg melting tank is part of our broader line of cosmetic processing equipment, including mixers, filling machines, and powder presses. It is positioned as a compact, mobile pre-treatment solution for facilities that need reliable melting and stirring without occupying large floor space. The tank complements our Semi-automatic 30L Lipstick Filling Machine with Heating Stirrer and other filling systems, providing a consistent feed of melted material.

Applications and Process Fit

The tank is suitable for melting and homogenizing waxes, butters, and viscous pastes used in color cosmetics and skincare. Typical applications include:

• Lipstick and lip balm base preparation
• Lip gloss and cream batch melting
• Gel and ointment heat treatment
• Small-scale production and R&D pilot batches

It handles materials that require gentle, controlled heating to avoid degradation or local overheating. The variable speed stirrer allows operators to adjust agitation intensity based on the material's rheology, ensuring homogeneous mixing without introducing excessive air.

Critical Specifications and Configuration

The tank includes integrated heating and stirring systems. The heating system is designed to bring materials to the required melting temperature efficiently, while the variable-speed stirrer ensures uniform temperature distribution and prevents hot spots. The stainless steel construction meets hygiene standards for cosmetic material contact, and the smooth surfaces facilitate cleaning.

Installation and Utilities

Installation is straightforward: connect the tank to a three-phase 380V/50Hz power supply and ensure proper grounding. The unit is delivered with casters, so it can be positioned as needed. Before operation, verify the power connection to avoid phase issues. The tank does not require compressed air or water hookups, making it flexible for various plant layouts.

We provide clear documentation on electrical connections and safety checks. Our team can assist with on-site commissioning guidance, either remotely or through a service visit, depending on your project scope.

Operation and Safety

Operators should follow these precautions to ensure safe and efficient use:

• Confirm correct three-phase power connection before start-up.
• Keep the stirrer running during heating to prevent local overheating and carbonization.
• Avoid direct contact with the tank surface while hot; use protective gloves.
• Lock the casters when the tank is in use to prevent movement.
• Clean only after power off and cooling to room temperature; prevent water from entering electrical components.

The tank is designed with operator safety in mind, but proper training is essential. We include safety instructions in the manual and can provide training videos or on-site sessions as part of our support.

Quality Assurance and Testing

As a Cosmetic 50kg Wax Melting Tank with Variable Speed Stirrer supplier, we implement quality control checks during manufacturing, including material verification, welding inspection, and electrical safety testing. Each unit undergoes a functional test to confirm heating and stirring performance before shipment. We can provide test reports and conformity certificates upon request.

Maintenance and Spare Parts

Routine maintenance includes checking electrical connections, inspecting the heating element, and lubricating moving parts as needed. The stainless steel surface should be cleaned after each batch to prevent residue buildup. We stock common spare parts such as heating elements, stirrer blades, and control components, and can ship them quickly to minimize downtime.

Information We Use to Configure Your Solution

To prepare a precise quotation and configuration, we need the following details from your side:

• Material type and typical viscosity
• Melting point and required processing temperature
• Batch size and daily production target
• Available power supply (voltage and frequency)
• Desired stirrer speed range and control features
• Integration requirements with existing filling or mixing equipment
• Any special certifications or documentation needed

With this information, we can recommend the optimal configuration, including any customization to the tank, stirrer, or control system.

Frequently Asked Questions

Q: What materials can this tank process?

A: The tank is designed for wax-based and paste materials used in cosmetics, such as lipstick bases, lip gloss, creams, and gels. It handles materials that require melting and homogenization at controlled temperatures.

Q: Can the stirrer speed be adjusted during operation?

A: Yes, the stirrer is variable speed, allowing you to adjust the agitation intensity to suit the material's consistency and prevent splashing or air entrapment.

Q: Is the tank easy to move between different production areas?

A: Yes, the tank is mounted on casters that can be locked for stability during operation. This mobility allows you to position it near filling machines or other workstations as needed.

Q: What power supply is required?

A: The tank operates on three-phase 380V/50Hz power with a total power of 10kW. Ensure your facility provides this voltage and frequency; we can discuss alternative configurations for different electrical standards.

Q: How do you support installation and after-sales service?

A: We provide installation guidance, technical documentation, and remote troubleshooting. For more complex needs, we can arrange on-site support. Our team responds to inquiries within 12 hours and can provide video assistance within 2 hours for fault diagnosis.