200L Industrial High Shear Cosmetic Powder Mixer with Triple Chopper

200L Industrial High Shear Cosmetic Powder Mixer with Triple Chopper

Shanghai Qimeida Machinery Technology Co., Ltd. designs and builds the 200L Industrial High Shear Cosmetic Powder Mixer with Triple Chopper for large-capacity batch processing of pressed powder, loose powder, eyeshadow, and blush. As a dedicated 200L Industrial High Shear Cosmetic Powder Mixer with Triple Chopper manufacturer, we integrate high-shear pulverizing, homogenizing, and oil spraying into one automated platform to support continuous cosmetic production lines.

This machine is built for factories that need consistent particle reduction and uniform blending across 50 kg batches. Our engineering team configures each unit around your powder formula, target throughput, and existing line controls, ensuring the mixer matches your process rather than requiring process changes.

Machine Overview and Construction

The mixer uses a SUS304 stainless steel body with a mirror finish, meeting the hygiene and cleanability requirements of cosmetic manufacturing. The double-layer hopper integrates a circulating cooling water system to control temperature rise during high-speed processing, protecting heat-sensitive pigments and binders.

• Hopper capacity: 200 L (single batch up to 50 kg)
• Dimensions: 1500 × 1400 × 1600 mm
• Total weight: 1050 kg
• Material: SUS304 stainless steel, mirror-polished

Drive and Mixing System

Power comes from a Siemens 37 kW main motor and three Siemens 2.2 kW side motors, each with variable speed control from 178 to 2980 rpm. This 3-axis side-beating configuration creates multi-directional flow that breaks agglomerates and distributes minor ingredients evenly, even in dense cosmetic powders.

The main blade is a one-piece SUS304 4-blade cross design, while the side blades use an inclined thick-blade geometry with a 45° folded edge. This combination provides both high-impact pulverizing and gentle folding action, reducing over-grinding of delicate pearls or glitter.

Automation and Control

We equip the mixer with a Delta DVP-32ES PLC and DOP-107BV touch screen, with Schneider contactors and AirTAC pneumatic components. The control system manages automatic lid opening/closing, automatic locking, automatic discharging, and the integrated oil spraying system. Operators can set speed profiles, process times, and oil addition sequences from the touch screen, storing recipes for repeatable batches.

For line integration, the PLC supports remote I/O and communication options that can link to upstream feeding and downstream conveying equipment. We adapt the control logic to your existing automation architecture during project engineering.

Application Fit and Material Considerations

This mixer is suitable for dry powder blending and for adding small percentages of oils or binders during the mixing cycle. Typical applications include:

• Pressed powder bases before compaction
• Loose powder blends with mica, talc, and zinc stearate
• Eyeshadow and blush formulations requiring uniform color dispersion
• Powders with heat-sensitive components needing cooling control

When preparing a proposal, we review your powder bulk density, particle size distribution, and any liquid additives to confirm the 50 kg batch size and cycle time meet your production target. For formulations with high oil content, we adjust the oil spraying nozzle configuration and mixing sequence.

Installation and Utility Requirements

The machine requires a 3-phase 380V power supply with reliable grounding. Total connected power is 45 kW. The cooling water system needs a supply and return connection; we specify flow rate and pressure requirements during commissioning. The unit arrives assembled and tested, with leveling feet for quick positioning.

Our installation support includes:

• Pre-delivery inspection and test run at our factory
• On-site installation guidance or supervision (optional)
• Operator training on safety, cleaning, and routine maintenance
• Documentation: operation manual, electrical diagrams, and spare parts list

Quality Assurance and Acceptance

Each mixer undergoes a factory acceptance test covering motor rotation, speed range, pneumatic function, oil spraying uniformity, and electrical safety. We use quality control checkpoints throughout fabrication—from material verification to final surface finish inspection—to ensure the equipment meets cosmetic industry standards.

We can provide material certificates for SUS304, component certifications for Siemens and Delta parts, and a test report for the completed machine. For projects requiring third-party inspection, we coordinate with your designated inspector before shipment.

Maintenance and Spare Parts

Routine maintenance focuses on cleaning the hopper, blades, and material-contact surfaces after each batch to prevent cross-contamination. We recommend checking motors, inverters, cylinders, and electrical components periodically according to the manual. The use of standard brands (Siemens, Delta, Schneider, AirTAC) simplifies spare parts sourcing globally.

We stock commonly replaced items such as seals, blades, and sensors, and can ship spare parts quickly. Our after-sales team provides remote video troubleshooting within 2 hours of a fault notification, and we offer annual maintenance service contracts for high-utilization lines.

Information We Use to Configure Your Solution

To prepare a precise quotation and configuration, we need the following project data:

Send us these details along with your inquiry, and we will respond within 12 hours with a recommended configuration and quotation.

Related Equipment for Complete Powder Lines

This 200L mixer works well with our other powder processing machines. For smaller batches or R&D, the 100L Triple-Chopper High Speed Powder Mixer Machine with Oil Spraying System offers similar features at a lower capacity. For downstream compaction, the Fully Automatic Cosmetic Powder Pressing Machine can be integrated to form a continuous line. If your process includes wet powder mixing, the 100L Horizontal Trough Mixer Machine for Cosmetic Wet Powder may be more suitable.

Frequently Asked Questions

What is the actual batch capacity of the 200L mixer?

The hopper volume is 200 liters, but the recommended single batch is 50 kg of cosmetic powder. This working capacity ensures proper mixing action and prevents overloading the blades. We can adjust the batch size based on your powder's bulk density.

Can the mixer handle powders with large particle sizes or agglomerates?

Yes, the high-shear side blades are designed to break down agglomerates and reduce particle size. For extremely hard or fibrous materials, we may recommend a pre-grinding step or a different blade configuration. Share your raw material specifications with us for a feasibility assessment.

How does the oil spraying system work?

The built-in automatic oil spraying system injects oil or liquid additives through nozzles while the mixer is running. The PLC controls the spray rate and timing to ensure even distribution. We calibrate the system based on your oil percentage and viscosity.

What is the lead time for this machine?

Standard lead time is typically 30-45 days after confirmation of technical specifications and order details. Custom configurations may require additional engineering time. We provide a confirmed delivery schedule with our quotation.

Do you provide installation and training support?

Yes, we offer on-site installation guidance and operator training. For international customers, we can arrange for our engineers to visit your factory or provide remote video training. Our support team is available for troubleshooting via video within 2 hours of your fault notification.